Dodge Journey: Assembly
Fig. 214: First Gear Needle Bearing & Output Shaft
NOTE: Use ATF on all parts that are to be assembled in this procedure.
1. Install the first and first gear needle bearing (2) on the output shaft (1).
Fig. 215: Synchronizer
NOTE: Pay attention to the direction when inserting the 1st-2nd hub sleeve.
2. Install the 1st-2nd synchronizer onto the output shaft with (2) towards first gear.
Fig. 216: First Gear & First/Second Gear Synchronizer
3. Using a press (4), install first gear (3) and first/second gear synchronizer onto output shaft.
Fig. 217: Ball
4. Install the second ball (1).
Fig. 218: Output Shaft 2nd Gear
5. Install the needle bearing on the output shaft.
6. Install second gear (1) onto output shaft (2).
Fig. 219: Output Shaft Spacer
7. Install the inner race (1) onto the output shaft (2).
Fig. 220: Snap Ring From Output Shaft
8. Install the new C- clip (1) onto output shaft (2).
9. Install the spacer.
Fig. 221: Bearing & Output Shaft
10. Install the forth bearing (1) onto the output shaft (2).
11. Install forth gear onto output shaft.
Fig. 222: Synchronizer
NOTE: Pay attention to the direction when inserting the 1st-2nd hub sleeve.
12. Install the third/forth gear synchronizer onto the output shaft with (2) towards forth gear.
Fig. 223: Third/Fourth Gear Synchronizer
13. Using a press install third/forth gear synchronizer (2) onto output shaft (1).
NOTE: Always use the largest snap that will fit into the grove.
14. Install a new snap ring (3) to hold third/forth gear synchronizer (2) onto output shaft (1).
Fig. 224: Output Shaft Needle Bearing
15. Install the third needle bearing (1) onto output shaft (2).
Fig. 225: 3rd Gear, Bearing & Press
16. Install third gear (2) onto output shaft.
17. Install the ball, spacer and bearing (3) using a Press (1).
Fig. 226: Snap Ring At Output Shaft Case Bearing
NOTE: Always use the largest snap that will fit into the grove.
18. Install the new snap ring (2) from the output shaft.
Fig. 227: Installing Cylindrical Roller Bearing Race
19. Using installer 6052 (2) and a Press (1) install the cylindrical roller bearing race (3) on the input shaft.
Fig. 228: Input Lower Snap Ring
20. Install the shaft snap ring (2).
Disassembly
Fig. 200: Snap Ring At Output Shaft Case Bearing
1. Remove the snap ring (2) from the output shaft.
Fig. 201: Output Shaft Case Bearing And Gear
2. Use Bearing Splitter P-334 (3), Cage 8925-3 ( ...
See also:
Removal
LEFT-HAND DRIVE
NOTE: The ABM is only separately serviceable for non-HSA (Hill Start
Assist) equipped
vehicles. Do not remove the ABM for vehicles equipped with HSA.
1. Disconnect the nega ...
Differential, transaxle
DESCRIPTION
Fig. 166: Differential Assembly
- RING GEAR
- PINION SHAFT
- DIFFERENTIAL CASE
- PINION GEAR
- SIDE GEAR
The BG6 differential is a conventional open design, and is integr ...
Tubes and hoses, brake
DESCRIPTION
The brake tubes are steel with a corrosion-resistant nylon coating applied to
the external surfaces.
The flex hoses used at each wheel brake are made of reinforced rubber with
fitt ...