Dodge Journey: Disassembly

Manual Transmission BG6
Fig. 200: Snap Ring At Output Shaft Case Bearing

1. Remove the snap ring (2) from the output shaft.

Manual Transmission BG6
Fig. 201: Output Shaft Case Bearing And Gear

2. Use Bearing Splitter P-334 (3), Cage 8925-3 (4) and a press (1) to remove bearing (2) and third gear (5) from output shaft.

Manual Transmission BG6
Fig. 202: Input Spacer & Bearing

3. Remove the spacer (2), ball, needle roller bearing (3) and synchronizer ring set (1).

Manual Transmission BG6
Fig. 203: Input Upper Snap Ring

4. Remove the shaft snap ring (1).

Manual Transmission BG6
Fig. 204: Third/Fourth Gear Synchronizer & Output Shaft

5. Use Press Plate 9647 (4) and Cage 8925-3 (5) to remove third/forth gear synchronizer (3) from output shaft (2).

Manual Transmission BG6
Fig. 205: Bearing & Output Shaft

6. Remove the bearing (1) from the output shaft (2).

Manual Transmission BG6
Fig. 206: Snap Ring From Output Shaft

7. Remove the spacer and snap ring (1) from output shaft (2).

Manual Transmission BG6
Fig. 207: Output Shaft Spacer

8. Remove the second gear inner race (1) from the output shaft (2).

Manual Transmission BG6
Fig. 208: Output Shaft 2nd Gear

9. Remove second gear (1) from output shaft (2).

10. Remove the needle bearing.

Manual Transmission BG6
Fig. 209: Ball

11. Remove the ball (1).

Manual Transmission BG6
Fig. 210: First/Second Gear Synchronizer & First Gear

12. Use Bearing Splitter P-334 (4) press off the first/second gear synchronizer (3) and first gear (3).

Manual Transmission BG6
Fig. 211: First Gear Needle Bearing & Output Shaft

13. Remove the Needle bearing (2) from the output shaft (1).

Manual Transmission BG6
Fig. 212: Input Lower Snap Ring

14. Remove the shaft snap ring (2).

Manual Transmission BG6
Fig. 213: Cylindrical Roller Bearing

15. Remove the cylindrical roller bearing (2) using Bearing Splitter 1130 (1) and a Press.

    Assembly
    Fig. 214: First Gear Needle Bearing & Output Shaft NOTE: Use ATF on all parts that are to be assembled in this procedure. 1. Install the first and first gear needle bearing (2) on the out ...

    See also:

    Removal
    1. Raise and support the vehicle. NOTE: Perform 2 through 5 on each side of the vehicle to complete pad set removal. Fig. 117: TIRE AND WHEEL MOUNTING 2. Remove the wheel mounting nuts ...

    LIGHTS
    Multifunction Lever The multifunction lever controls the operation of the headlights, parking lights, turn signal lights, instrument panel lights, instrument panel light dimming, interior lights a ...

    Wheel alignment
    PRE-WHEEL ALIGNMENT INSPECTION Before any attempt is made to change or correct the wheel alignment, the following inspection and necessary corrections must be made to the vehicle to ensure proper ...

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