Dodge Journey: Removal
NOTE: Before proceeding, review all Warnings and Cautions.
1. Raise and support the vehicle.
Fig. 16: TIRE AND WHEEL MOUNTING
2. Remove the wheel mounting nuts (3), then the tire and wheel assembly (1).
Fig. 17: View Of Hub Nut & Axle Shaft
3. While a helper applies the brakes to keep the hub from rotating, remove the hub nut (1) from the axle half shaft (2).
4. Access and remove the front brake rotor.
Fig. 18: Wheel Speed Sensor Routing & Brake Flex Hose Bracket
5. Remove the routing clip (1) securing wheel speed sensor cable to the knuckle (5).
Fig. 19: Front Wheel Speed Sensor
6. Remove the screw (1) fastening the wheel speed sensor head (2) to the knuckle (3). Pull the sensor head out of the knuckle.
Fig. 20: Front Knuckle Mounting
7. Remove the nut (4) attaching the lower ball joint to the lower control arm (5).
Fig. 21: Using 9360 On Lower Ball Joint
8. Release the lower ball joint (5) from the lower control arm (1) using Remover (2) 9360. Do not lift the knuckle out of the lower control arm at this time.
Fig. 22: Front Knuckle Mounting
9. Lift the knuckle (2) out of the lower control arm (5).
NOTE: Do not allow the half shaft (1) to hang by the inner C/V joint; it must be supported to keep the joint from separating during this operation.
10. Pull the knuckle (2) off the axle half shaft (1) outer C/V joint splines and support the half shaft.
Fig. 23: Snap Ring
11. Through the access hole (1) in the knuckle, tap the ends of the snap-ring (2) with a drift punch and remove it from the ball joint.
Fig. 24: Ball Joint Removal
12. Install Remover (2) 9964-3, and Remover (4), Special Tool 9964-4 on Remover/Installer (5), Special Tool 8441-1. Place the tools over the ball joint (3) as shown in illustration, then hand tighten the screwdrive.
13. Using hand-tools, tighten the screw-drive forcing the ball joint (3) out of the knuckle (1).
14. Loosen the screw-drive and remove the tools and ball joint.
Diagnosis and Testing
LOWER BALL JOINT 1. Raise the vehicle allowing the front suspension to hang. 2. Remove the tire and wheel assembly. 3. Using Dial Indicator C-3339A, or equivalent, attach the dial indicator mou ...Installation
Fig. 25: Ball Joint Installation 1. Install Installer (2), Special Tool 9964-1, and Installer (4), Special Tool 9964-2 on Remover/Installer (5), Special Tool 8441-1. Place a new ball joint (stem ...See also:
Removal
1. Disconnect and isolate battery negative cable from battery post.
Fig. 70: BRAKE PEDAL HOLDING TOOL
2. Using a brake pedal holding tool as shown, depress brake pedal past its
first inch of tra ...
Uconnect™ Phone — IF EQUIPPED
Refer to “Uconnect™ Phone” in the Uconnect™ User
Manual located on the DVD for further details. ...
Air cleaner
REMOVAL
Fig. 85: Air Filter Housing Clips
1. Disengage the air filter housing clips (1).
2. Slide the air filter housing cover (2) forward slightly to disengage tabs
from the bottom of the ai ...