Dodge Journey: Manifold, exhaust, rear
Removal
Fig. 305: Belly Pan
- - belly pan fasteners
- - belly pan
1. Remove the belly pan (2).
Fig. 306: Oxygen Sensors
2. Remove the oxygen sensors (2) and (4).
Fig. 307: Exhaust Gas Recirculation Tube
3. Remove the EGR tube (1).
Fig. 308: Rear Maniverter Heat Shield
4. Remove the rear maniverter heat shield (3).
Fig. 309: Exhaust Cross-Under Pipe
5. Remove the rear maniverter-to-crossunder fasteners (1) and (2).
Fig. 310: Rear Maniverter Fasteners
6. Remove the rear maniverter fasteners (1), and the rear maniverter (2).
Inspection
1. Inspect exhaust manifolds for damage or cracks.
2. Check manifold flatness.
3. Inspect the exhaust manifold gasket for obvious discoloration or distortion.
4. Check distortion of the cylinder head mounting surface with a straightedge and thickness gauge.
Installation
Fig. 311: Rear Maniverter Fasteners
1. Install the rear maniverter gasket (3), the rear maniverter (2), and the rear maniverter fasteners (1).
Tighten the rear maniverter fasteners to 23 Nm (17 ft. lb)
Fig. 312: Exhaust Cross-Under Pipe
2. Install the rear maniverter-to-crossunder fasteners (1) and (2). Tighten to 29 Nm (21 ft. lb.).
Fig. 313: Rear Maniverter Heat Shield
3. Install the rear maniverter heat shield (3). Tighten fasteners to 12 Nm (106 in. lb.).
Fig. 314: Exhaust Gas Recirculation Tube
4. Install the EGR tube (1).
Fig. 315: Oxygen Sensors
5. Install the oxygen sensors (2) and (4). Tighten to 41 Nm (30 ft. lbs.).
Fig. 316: Belly Pan
- - Belly Pan Fasteners
- - Belly Pan
6. Install the belly pan (2).
Manifold, exhaust, front
Removal
1. Disconnect negative battery cable.
2. Remove the engine cover.
Fig. 295: Oxygen Sensors
3. Disconnect and remove oxygen sensors (2) and (4).
Fig. 296: Upper Maniverter Heat Shiel ...
Manifold, intake
Diagnosis and Testing
INTAKE MANIFOLD LEAKS
An intake manifold air leak is characterized by lower than normal manifold
vacuum. Also, one or more
cylinders may not be functioning.
WARNING: ...
See also:
Removal
2.7L ENGINE
Fig. 22: Belly Pan
- BELLY PAN
- EXHAUST EXTENSION PIPE
1. Remove the belly pan (2).
Fig. 23: 2.7L Extension Pipe
2. Remove the fasteners (1), and remove the exhaust extens ...
Bearing(s), crankshaft, main
Standard Procedure
CRANKSHAFT MAIN BEARING FITTING
Fig. 169: Cylinder Block Main Bore Grade Marking
The grade marks for the cylinder block main bearing bore grade is located on
the pan rail jus ...
Standard procedure
ENGINE GASKET SURFACE PREPARATION
Fig. 4: PROPER TOOL USAGE FOR SURFACE PREPARATION
To ensure engine gasket sealing, proper surface preparation must be
performed, especially with the use of
alu ...