Dodge Journey: Manifold, exhaust, front

Removal

1. Disconnect negative battery cable.

2. Remove the engine cover.

2.7L DOHC Engine
Fig. 295: Oxygen Sensors

3. Disconnect and remove oxygen sensors (2) and (4).

2.7L DOHC Engine
Fig. 296: Upper Maniverter Heat Shield

4. Remove the upper maniverter heat shield (2).

2.7L DOHC Engine
Fig. 297: Belly Pan

  1. - belly pan fasteners
  2. - belly pan

5. Remove the belly pan (2).

2.7L DOHC Engine
Fig. 298: Front Maniverter-To-Cross Under Fasteners

6. Remove the front maniverter-to-crossunder fasteners (1) and (2).

2.7L DOHC Engine
Fig. 299: Front Exhaust Maniverter Attaching Bolts

7. Remove front exhaust maniverter attaching bolts (1) and remove the front maniverter (2).

Inspection

1. Inspect exhaust manifolds for damage or cracks.

2. Check manifold flatness.

3. Inspect the exhaust manifold gasket for obvious discoloration or distortion.

4. Check distortion of the cylinder head mounting surface with a straightedge and thickness gauge.

Installation

1. Clean gasket mounting surfaces.

2.7L DOHC Engine
Fig. 300: Front Exhaust Maniverter Attaching Bolts

2. Install a new gasket (3), the front maniverter (2), and the front exhaust maniverter attaching bolts (1).

Tighten bolts to 23 Nm (17 ft. lb).

2.7L DOHC Engine
Fig. 301: Front Maniverter-To-Cross Under Fasteners

3. Install the front maniverter-to-crossunder fasteners (1) and (2). Tighten to 27 Nm (20 ft. lb.).

2.7L DOHC Engine
Fig. 302: Upper Maniverter Heat Shield

4. Install the upper maniverter heat shield (3) and the heat shield fasteners (1) and (2). Tighten fasteners to 12 Nm (106 in. lb.).

2.7L DOHC Engine
Fig. 303: Oxygen Sensors

5. Install the oxygen sensors (2) and (4). 41 Nm (30 ft. lbs.)

2.7L DOHC Engine
Fig. 304: Belly Pan

  1. - belly pan fasteners
  2. - belly pan

6. Install the belly pan (2).

7. Install the negative battery cable.

8. Install the engine cover.

    Manifold, exhaust, crossover
    Removal Fig. 287: Belly Pan - belly pan fasteners - belly pan 1. Remove the belly pan (2). Fig. 288: Exhaust Extension Pipe 2. Remove the fasteners (1), and remove the exhaust extensio ...

    Manifold, exhaust, rear
    Removal Fig. 305: Belly Pan - belly pan fasteners - belly pan 1. Remove the belly pan (2). Fig. 306: Oxygen Sensors 2. Remove the oxygen sensors (2) and (4). Fig. 307: Exhaust Gas R ...

    See also:

    Description, Diagnosis and Testing
    DESCRIPTION The inner joints of both half shaft assemblies are tripod joints. The outer joints of both assemblies are Rzeppa Joints. The tripod joints are true constant velocity (CV) joint assembl ...

    Valve, exhaust gas recirculation (EGR), 2.0L Diesel
    Description The EGR valve is mounted to the intake manifold. Operation The engines use Exhaust Gas Recirculation (EGR) systems. The EGR system reduces oxides of nitrogen (NOx) in engine exhaust ...

    PUBLICATION ORDER FORMS
    To order the following manuals, you may use either the website or the phone numbers listed below. Visa, Mastercard, American Express, and Discover orders are accepted. If you prefer mailing your pa ...

    0.0121