Dodge Journey: Manifold, exhaust, front
Removal
1. Disconnect negative battery cable.
2. Remove the engine cover.
Fig. 295: Oxygen Sensors
3. Disconnect and remove oxygen sensors (2) and (4).
Fig. 296: Upper Maniverter Heat Shield
4. Remove the upper maniverter heat shield (2).
Fig. 297: Belly Pan
- - belly pan fasteners
- - belly pan
5. Remove the belly pan (2).
Fig. 298: Front Maniverter-To-Cross Under Fasteners
6. Remove the front maniverter-to-crossunder fasteners (1) and (2).
Fig. 299: Front Exhaust Maniverter Attaching Bolts
7. Remove front exhaust maniverter attaching bolts (1) and remove the front maniverter (2).
Inspection
1. Inspect exhaust manifolds for damage or cracks.
2. Check manifold flatness.
3. Inspect the exhaust manifold gasket for obvious discoloration or distortion.
4. Check distortion of the cylinder head mounting surface with a straightedge and thickness gauge.
Installation
1. Clean gasket mounting surfaces.
Fig. 300: Front Exhaust Maniverter Attaching Bolts
2. Install a new gasket (3), the front maniverter (2), and the front exhaust maniverter attaching bolts (1).
Tighten bolts to 23 Nm (17 ft. lb).
Fig. 301: Front Maniverter-To-Cross Under Fasteners
3. Install the front maniverter-to-crossunder fasteners (1) and (2). Tighten to 27 Nm (20 ft. lb.).
Fig. 302: Upper Maniverter Heat Shield
4. Install the upper maniverter heat shield (3) and the heat shield fasteners (1) and (2). Tighten fasteners to 12 Nm (106 in. lb.).
Fig. 303: Oxygen Sensors
5. Install the oxygen sensors (2) and (4). 41 Nm (30 ft. lbs.)
Fig. 304: Belly Pan
- - belly pan fasteners
- - belly pan
6. Install the belly pan (2).
7. Install the negative battery cable.
8. Install the engine cover.
Manifold, exhaust, crossover
Removal Fig. 287: Belly Pan - belly pan fasteners - belly pan 1. Remove the belly pan (2). Fig. 288: Exhaust Extension Pipe 2. Remove the fasteners (1), and remove the exhaust extensio ...Manifold, exhaust, rear
Removal Fig. 305: Belly Pan - belly pan fasteners - belly pan 1. Remove the belly pan (2). Fig. 306: Oxygen Sensors 2. Remove the oxygen sensors (2) and (4). Fig. 307: Exhaust Gas R ...See also:
Installation
CAUTION: Be certain to adjust the refrigerant oil level when
servicing the A/C
refrigerant system. Failure to properly adjust the refrigerant
oil level will prevent the A/C system fro ...
Description, Operation, Diagnosis and Testing
DESCRIPTION
The lubrication system is a full-flow filtration, pressure feed type. The oil
pump body is mounted to the engine
block. The pump inner rotor is driven by the crankshaft. A structural w ...
Description
Fig. 161: Rear Heater AC Housing Description
Models with the rear heating-A/C system use a rear heater-A/C housing (1)
that combines A/C and heating
capabilities into a single unit mounted withi ...