Dodge Journey: Manifold, exhaust, front

Removal

1. Disconnect negative battery cable.

2. Remove the engine cover.

2.7L DOHC Engine
Fig. 295: Oxygen Sensors

3. Disconnect and remove oxygen sensors (2) and (4).

2.7L DOHC Engine
Fig. 296: Upper Maniverter Heat Shield

4. Remove the upper maniverter heat shield (2).

2.7L DOHC Engine
Fig. 297: Belly Pan

  1. - belly pan fasteners
  2. - belly pan

5. Remove the belly pan (2).

2.7L DOHC Engine
Fig. 298: Front Maniverter-To-Cross Under Fasteners

6. Remove the front maniverter-to-crossunder fasteners (1) and (2).

2.7L DOHC Engine
Fig. 299: Front Exhaust Maniverter Attaching Bolts

7. Remove front exhaust maniverter attaching bolts (1) and remove the front maniverter (2).

Inspection

1. Inspect exhaust manifolds for damage or cracks.

2. Check manifold flatness.

3. Inspect the exhaust manifold gasket for obvious discoloration or distortion.

4. Check distortion of the cylinder head mounting surface with a straightedge and thickness gauge.

Installation

1. Clean gasket mounting surfaces.

2.7L DOHC Engine
Fig. 300: Front Exhaust Maniverter Attaching Bolts

2. Install a new gasket (3), the front maniverter (2), and the front exhaust maniverter attaching bolts (1).

Tighten bolts to 23 Nm (17 ft. lb).

2.7L DOHC Engine
Fig. 301: Front Maniverter-To-Cross Under Fasteners

3. Install the front maniverter-to-crossunder fasteners (1) and (2). Tighten to 27 Nm (20 ft. lb.).

2.7L DOHC Engine
Fig. 302: Upper Maniverter Heat Shield

4. Install the upper maniverter heat shield (3) and the heat shield fasteners (1) and (2). Tighten fasteners to 12 Nm (106 in. lb.).

2.7L DOHC Engine
Fig. 303: Oxygen Sensors

5. Install the oxygen sensors (2) and (4). 41 Nm (30 ft. lbs.)

2.7L DOHC Engine
Fig. 304: Belly Pan

  1. - belly pan fasteners
  2. - belly pan

6. Install the belly pan (2).

7. Install the negative battery cable.

8. Install the engine cover.

    Manifold, exhaust, crossover
    Removal Fig. 287: Belly Pan - belly pan fasteners - belly pan 1. Remove the belly pan (2). Fig. 288: Exhaust Extension Pipe 2. Remove the fasteners (1), and remove the exhaust extensio ...

    Manifold, exhaust, rear
    Removal Fig. 305: Belly Pan - belly pan fasteners - belly pan 1. Remove the belly pan (2). Fig. 306: Oxygen Sensors 2. Remove the oxygen sensors (2) and (4). Fig. 307: Exhaust Gas R ...

    See also:

    Pipe, exhaust
    REMOVAL 2.7L/3.5L Fig. 20: Exhaust Pipe - 2.7L/3.5L - EXHAUST PIPE - NUTS - CROSS UNDER PIPE - GASKET WARNING: The normal operating temperature of the exhaust system is ver ...

    TRAILER TOWING
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    ELECTRICAL POWER OUTLETS
    There are two fused 12 Volt (13 Amp) power outlets located in the center console below the radio. The power outlet on the top has power available when the ignition switch in the ON or ACC position. ...

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