Dodge Journey: Disassembly
NOTE: Cleanliness through entire disassembly and assembly of the valve body cannot be overemphasized. When disassembling, each part should be washed in a suitable solvent, then dried by compressed air. Do not wipe parts with shop towels. All mating surfaces in the valve body are accurately machined; therefore, careful handling of all parts must be exercised to avoid nicks or burrs.
NOTE: If valve body assembly is being reconditioned, the PCM/TCM Quick Learn Procedure must be performed.
Fig. 446: Removing/Installing Manual Shaft Seal
- - SEAL
- - MANUAL SHAFT
1. Remove manual shaft seal (1).
Fig. 447: Removing/Installing Transmission Range Sensor
- - TRANSMISSION RANGE SENSOR
- - MANUAL VALVE CONTROL PIN
- - RETAINING SCREW
2. Remove Transmission Range Sensor retaining screw (3).
Fig. 448: Removing/Installing Manual Shaft/Rooster Comb & Transmission Range
Sensor
- - TRANSMISSION RANGE SENSOR
- - MANUAL SHAFT / ROOSTER COMB
- - ROOSTER COMB
3. Remove Manual Shaft/Rooster Comb (3) and Transmission Range Sensor (1).
Fig. 449: Removing/Installing 2/4 Accumulator Retaining Plate
- - 2-4 ACCUMULATOR RETAINING PLATE
- - DETENT SPRING
4. Remove 2/4 Accumulator Retaining Plate (1).
Fig. 450: Identifying 2/4 Accumulator Assembly
- - VALVE BODY
- - RETAINER PLATE
- - DETENT SPRING
- - SPRINGS
- - SEALS
- - PISTON
5. Remove 2/4 Accumulator components (2,3,4,5 and 6).
Fig. 451: Identifying Valve Body-To-Transfer Plate Screws
- - SCREW (24)
- - TRANSFER PLATE
- - VALVE BODY
6. Remove Valve Body (3) to Transfer Plate (2) screws (1).
Fig. 452: Removing/Installing Transfer Plate
- - TRANSFER PLATE
7. Invert assembly and remove Transfer Plate (1). Beware of loose check balls.
Fig. 453: Identifying Oil Screen
8. Remove oil screen (1).
Fig. 454: Removing/Installing Separator Plate
- - SEPARATOR PLATE
- - VALVE BODY
9. Remove separator plate (1).
Fig. 455: Identifying Valve Body Check Balls
- - (#4) REVERSE CHECK BALL
- - (#3 ) L/R CHECK BALL
10. Remove valve body check balls (1 and 2). Note their location for assembly ease.
Fig. 456: Removing/Installing Dual Retainer Plate
- - REMOVER/INSTALLER 6301
- - RETAINER
NOTE: Tag all valve/spring assemblies for reassembly identification.
11. Remove dual retainer plate (2) using Remover/Installer 6301(1).
Fig. 457: Removing/Installing Regulator Valve Spring Retainer
- - REMOVER/INSTALLER 6302
- - RETAINER
12. Remove regulator valve spring retainer (2) using Remover/Installer 6302 (1).
Fig. 458: Removing/Installing Valve Retainers
- - RETAINER
- - RETAINER
13. Remove retainers (1and 2).
Fig. 459: Identifying Valve Body Assembly
- - VALVE BODY
- - T/C REGULATOR VALVE
- - L/R SWITCH VALVE
- - CONVERTER CLUTCH CONTROL VALVE
- - MANUAL VALVE
- - CONVERTER CLUTCH SWITCH VALVE
- - SOLENOID SWITCH VALVE
- - REGULATOR VALVE
14. Remove valves and springs.
Removal
Fig. 431: Identifying Battery Cables
- BATTERY POSITIVE CABLE
- THERMO-WRAP
- BATTERY NEGATIVE CABLE
NOTE: If valve body is replaced or reconditioned, the PCM Quick Learn
Procedure
...
Assembly
NOTE: Cleanliness through entire disassembly and assembly of the valve
body cannot
be overemphasized. When disassembling, each part should be washed in a
suitable solvent, then dried by comp ...
See also:
Installation
WITH FOOT LEVER
1. Pass most of the front parking brake cable down through the access hole in
the floor pan from inside the
vehicle.
Fig. 195: CABLE HOUSING RETAINED IN LEVER
2. Insert the lev ...
WINDSHIELD WIPERS AND WASHERS
The windshield wiper/washer control lever is located on
the right side of the steering column. The front wipers are
operated by rotating a switch, located at the end of the
lever. For information o ...
Operation
FIXED DISPLACEMENT A/C COMPRESSOR
The Denso 10SR15 and 10SR17 fixed displacement A/C compressors are driven by
the engine through an
electric clutch, drive pulley and belt arrangement. These A/C c ...