Dodge Journey: Disassembly

NOTE: Cleanliness through entire disassembly and assembly of the valve body cannot be overemphasized. When disassembling, each part should be washed in a suitable solvent, then dried by compressed air. Do not wipe parts with shop towels. All mating surfaces in the valve body are accurately machined; therefore, careful handling of all parts must be exercised to avoid nicks or burrs.

NOTE: If valve body assembly is being reconditioned, the PCM/TCM Quick Learn Procedure must be performed.

Automatic Transmission 41TE
Fig. 446: Removing/Installing Manual Shaft Seal

  1. - SEAL
  2. - MANUAL SHAFT

1. Remove manual shaft seal (1).

Automatic Transmission 41TE
Fig. 447: Removing/Installing Transmission Range Sensor

  1. - TRANSMISSION RANGE SENSOR
  2. - MANUAL VALVE CONTROL PIN
  3. - RETAINING SCREW

2. Remove Transmission Range Sensor retaining screw (3).

Automatic Transmission 41TE
Fig. 448: Removing/Installing Manual Shaft/Rooster Comb & Transmission Range Sensor

  1. - TRANSMISSION RANGE SENSOR
  2. - MANUAL SHAFT / ROOSTER COMB
  3. - ROOSTER COMB

3. Remove Manual Shaft/Rooster Comb (3) and Transmission Range Sensor (1).

Automatic Transmission 41TE
Fig. 449: Removing/Installing 2/4 Accumulator Retaining Plate

  1. - 2-4 ACCUMULATOR RETAINING PLATE
  2. - DETENT SPRING

4. Remove 2/4 Accumulator Retaining Plate (1).

Automatic Transmission 41TE
Fig. 450: Identifying 2/4 Accumulator Assembly

  1. - VALVE BODY
  2. - RETAINER PLATE
  3. - DETENT SPRING
  4. - SPRINGS
  5. - SEALS
  6. - PISTON

5. Remove 2/4 Accumulator components (2,3,4,5 and 6).

Automatic Transmission 41TE
Fig. 451: Identifying Valve Body-To-Transfer Plate Screws

  1. - SCREW (24)
  2. - TRANSFER PLATE
  3. - VALVE BODY

6. Remove Valve Body (3) to Transfer Plate (2) screws (1).

Automatic Transmission 41TE
Fig. 452: Removing/Installing Transfer Plate

  1. - TRANSFER PLATE

7. Invert assembly and remove Transfer Plate (1). Beware of loose check balls.

Automatic Transmission 41TE
Fig. 453: Identifying Oil Screen

8. Remove oil screen (1).

Automatic Transmission 41TE
Fig. 454: Removing/Installing Separator Plate

  1. - SEPARATOR PLATE
  2. - VALVE BODY

9. Remove separator plate (1).

Automatic Transmission 41TE
Fig. 455: Identifying Valve Body Check Balls

  1. - (#4) REVERSE CHECK BALL
  2. - (#3 ) L/R CHECK BALL

10. Remove valve body check balls (1 and 2). Note their location for assembly ease.

Automatic Transmission 41TE
Fig. 456: Removing/Installing Dual Retainer Plate

  1. - REMOVER/INSTALLER 6301
  2. - RETAINER

NOTE: Tag all valve/spring assemblies for reassembly identification.

11. Remove dual retainer plate (2) using Remover/Installer 6301(1).

Automatic Transmission 41TE
Fig. 457: Removing/Installing Regulator Valve Spring Retainer

  1. - REMOVER/INSTALLER 6302
  2. - RETAINER

12. Remove regulator valve spring retainer (2) using Remover/Installer 6302 (1).

Automatic Transmission 41TE
Fig. 458: Removing/Installing Valve Retainers

  1. - RETAINER
  2. - RETAINER

13. Remove retainers (1and 2).

Automatic Transmission 41TE
Fig. 459: Identifying Valve Body Assembly

  1. - VALVE BODY
  2. - T/C REGULATOR VALVE
  3. - L/R SWITCH VALVE
  4. - CONVERTER CLUTCH CONTROL VALVE
  5. - MANUAL VALVE
  6. - CONVERTER CLUTCH SWITCH VALVE
  7. - SOLENOID SWITCH VALVE
  8. - REGULATOR VALVE

14. Remove valves and springs.

    Removal
    Fig. 431: Identifying Battery Cables - BATTERY POSITIVE CABLE - THERMO-WRAP - BATTERY NEGATIVE CABLE NOTE: If valve body is replaced or reconditioned, the PCM Quick Learn Procedure ...

    Assembly
    NOTE: Cleanliness through entire disassembly and assembly of the valve body cannot be overemphasized. When disassembling, each part should be washed in a suitable solvent, then dried by comp ...

    See also:

    Lamp, license plate
    REMOVAL BULB Fig. 16: License Plate Lamp Bulb Socket 1. Disconnect and isolate the battery negative cable. 2. Remove the license plate lamp from the underside of the liftgate handle and ligh ...

    Installation
    1. Completely retract the caliper piston back into the bore of the caliper. Use a C-clamp to retract the piston. Place a wood block over the piston before installing the C-clamp to avoid damagi ...

    Transmission
    COOLER, TRANSMISSION OIL Description Fig. 128: TRANSMISSION OIL COOLER - Air Conditioning Condenser/Transmission Oil Cooler - Transmission Cooler Outlet - Transmission Cooler Inlet - Air ...

    0.0092